diff --git a/Marlin/Configuration.h b/Marlin/Configuration.h
index 1a8b0b8ae7..7eaa3ea098 100644
--- a/Marlin/Configuration.h
+++ b/Marlin/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/Cartesio/Configuration.h b/Marlin/example_configurations/Cartesio/Configuration.h
index 15e31ce64a..ee26b9b7ab 100644
--- a/Marlin/example_configurations/Cartesio/Configuration.h
+++ b/Marlin/example_configurations/Cartesio/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/Felix/Configuration.h b/Marlin/example_configurations/Felix/Configuration.h
index 2c27ef7bd9..914f138a9f 100644
--- a/Marlin/example_configurations/Felix/Configuration.h
+++ b/Marlin/example_configurations/Felix/Configuration.h
@@ -337,8 +337,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/Felix/DUAL/Configuration.h b/Marlin/example_configurations/Felix/DUAL/Configuration.h
index 82812ed004..f1c5282dde 100644
--- a/Marlin/example_configurations/Felix/DUAL/Configuration.h
+++ b/Marlin/example_configurations/Felix/DUAL/Configuration.h
@@ -335,8 +335,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/Hephestos/Configuration.h b/Marlin/example_configurations/Hephestos/Configuration.h
index 89d4260a53..448e0d66e4 100644
--- a/Marlin/example_configurations/Hephestos/Configuration.h
+++ b/Marlin/example_configurations/Hephestos/Configuration.h
@@ -347,8 +347,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/Hephestos_2/Configuration.h b/Marlin/example_configurations/Hephestos_2/Configuration.h
index 193cda0a6c..38fe685073 100644
--- a/Marlin/example_configurations/Hephestos_2/Configuration.h
+++ b/Marlin/example_configurations/Hephestos_2/Configuration.h
@@ -349,8 +349,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/K8200/Configuration.h b/Marlin/example_configurations/K8200/Configuration.h
index e956dedf08..f59ae52292 100644
--- a/Marlin/example_configurations/K8200/Configuration.h
+++ b/Marlin/example_configurations/K8200/Configuration.h
@@ -372,8 +372,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/K8400/Configuration.h b/Marlin/example_configurations/K8400/Configuration.h
index eb8dc534c7..9bf1407d95 100644
--- a/Marlin/example_configurations/K8400/Configuration.h
+++ b/Marlin/example_configurations/K8400/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/K8400/Dual-head/Configuration.h b/Marlin/example_configurations/K8400/Dual-head/Configuration.h
index 5bfe8422a3..24014b6ee4 100644
--- a/Marlin/example_configurations/K8400/Dual-head/Configuration.h
+++ b/Marlin/example_configurations/K8400/Dual-head/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/RepRapWorld/Megatronics/Configuration.h b/Marlin/example_configurations/RepRapWorld/Megatronics/Configuration.h
index 21e3d5c4c4..c5f7c7f1b8 100644
--- a/Marlin/example_configurations/RepRapWorld/Megatronics/Configuration.h
+++ b/Marlin/example_configurations/RepRapWorld/Megatronics/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/RigidBot/Configuration.h b/Marlin/example_configurations/RigidBot/Configuration.h
index df2071cf05..362e774a05 100644
--- a/Marlin/example_configurations/RigidBot/Configuration.h
+++ b/Marlin/example_configurations/RigidBot/Configuration.h
@@ -352,8 +352,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/SCARA/Configuration.h b/Marlin/example_configurations/SCARA/Configuration.h
index 3c2e96a696..54cc0d44a7 100644
--- a/Marlin/example_configurations/SCARA/Configuration.h
+++ b/Marlin/example_configurations/SCARA/Configuration.h
@@ -365,8 +365,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/TAZ4/Configuration.h b/Marlin/example_configurations/TAZ4/Configuration.h
index 96c6e8cee6..105acbd6de 100644
--- a/Marlin/example_configurations/TAZ4/Configuration.h
+++ b/Marlin/example_configurations/TAZ4/Configuration.h
@@ -376,8 +376,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/WITBOX/Configuration.h b/Marlin/example_configurations/WITBOX/Configuration.h
index 7737824d10..821a77d69c 100644
--- a/Marlin/example_configurations/WITBOX/Configuration.h
+++ b/Marlin/example_configurations/WITBOX/Configuration.h
@@ -347,8 +347,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/adafruit/ST7565/Configuration.h b/Marlin/example_configurations/adafruit/ST7565/Configuration.h
index 956ba62119..f0812555a3 100644
--- a/Marlin/example_configurations/adafruit/ST7565/Configuration.h
+++ b/Marlin/example_configurations/adafruit/ST7565/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/delta/biv2.5/Configuration.h b/Marlin/example_configurations/delta/biv2.5/Configuration.h
index 51992a33fb..ef97423fab 100644
--- a/Marlin/example_configurations/delta/biv2.5/Configuration.h
+++ b/Marlin/example_configurations/delta/biv2.5/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/delta/generic/Configuration.h b/Marlin/example_configurations/delta/generic/Configuration.h
index d9603847b5..168c14dd0a 100644
--- a/Marlin/example_configurations/delta/generic/Configuration.h
+++ b/Marlin/example_configurations/delta/generic/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/delta/kossel_mini/Configuration.h b/Marlin/example_configurations/delta/kossel_mini/Configuration.h
index 77251f932f..ee6f770b54 100644
--- a/Marlin/example_configurations/delta/kossel_mini/Configuration.h
+++ b/Marlin/example_configurations/delta/kossel_mini/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/delta/kossel_pro/Configuration.h b/Marlin/example_configurations/delta/kossel_pro/Configuration.h
index 2cc9fbf5e3..2f32c839b1 100644
--- a/Marlin/example_configurations/delta/kossel_pro/Configuration.h
+++ b/Marlin/example_configurations/delta/kossel_pro/Configuration.h
@@ -344,8 +344,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/delta/kossel_xl/Configuration.h b/Marlin/example_configurations/delta/kossel_xl/Configuration.h
index 6725e2dd70..9241d97ba4 100644
--- a/Marlin/example_configurations/delta/kossel_xl/Configuration.h
+++ b/Marlin/example_configurations/delta/kossel_xl/Configuration.h
@@ -353,8 +353,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/makibox/Configuration.h b/Marlin/example_configurations/makibox/Configuration.h
index dc44069f13..47ce12becc 100644
--- a/Marlin/example_configurations/makibox/Configuration.h
+++ b/Marlin/example_configurations/makibox/Configuration.h
@@ -358,8 +358,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/tvrrug/Round2/Configuration.h b/Marlin/example_configurations/tvrrug/Round2/Configuration.h
index df9f315699..dc14174d7b 100644
--- a/Marlin/example_configurations/tvrrug/Round2/Configuration.h
+++ b/Marlin/example_configurations/tvrrug/Round2/Configuration.h
@@ -345,8 +345,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================